Our Capabilities
World-Class Barrier Foil Packaging Solutions, Tailored to Your Needs
Comprehensive Expertise, Backed by Quality & Innovation
At Protective Packaging, we specialise in the design, manufacture, and supply of custom aluminium barrier foil packaging that meets the unique challenges of industries worldwide by providing Corrosion and Dry Product protection. With over 600 years of combined expertise and state-of-the-art facilities, we deliver high-performance solutions that protect your products, extend shelf life, and streamline global logistics.
CORE COMPETENCIES
We manufacture a wide range of barrier foil packaging formats including 3D barrier bags, flat bags, liners for containers and drums, 25kg sacks and specialist packaging for extreme environments. Our in-house facilities combine automated fabrication, hand fabrication, expert consultation and on-site laboratory testing, ensuring your packaging is tailored, tested, and ready for global deployment.
All products are made in facilities certified to:
- ISO 9001:2015 (Quality Management)
- ISO 14001:2015 (Environmental Management)
Manufacturing Capabilities
Built for Versatility, Precision & Speed
Automated Fabrication
Our custom-built, in-house developed automated conversion lines are optimised for high-efficiency production of 3D Barrier Bags, Flat Bags & Zipper Pouches
Hand Fabrication
Perfect for complex or oversized formats, our manual production line offers total freedom in size, shape, and quantity—from small semi-conductor Pouches to full fuselage 3D Barrier Bags.
Unmatched Flexibility. Proven Performance. Global Reach.
WHAT SETS US APART?
- 24-Hour Turnaround – Rapid, reliable production to meet urgent demands without compromising quality.
- No Minimum Order Quantities – From single prototypes to full-scale global shipments.
- Custom Solutions – Bespoke sizes, shapes, and materials tailored to your exact needs.
- Expert Consultation – Guidance from industry specialists to optimise your packaging strategy and product protection.
- Prototype & Testing Expertise – Full R&D support, including trial pouch production, performance testing, and approval sampling.
- Unrivalled Customer Support – Dedicated account management and technical expertise at every stage.
- Advanced Material Innovation – In-house laminate development for performance-driven packaging solutions.
- Certified Excellence – ISO 9001:2015, ISO 14001:2015, and BRCGS accredited facilities ensure world-class standards.
- Carbon Neutral Certified – Delivering premium packaging with a commitment to environmental responsibility.
- Sustainability-Driven Innovation – Focused on reducing environmental impact across all products and processes.
- 600+ Years of Combined Industry Experience – Trusted by SMEs and multinational corporations around the world.
Laminate Grade Options
Engineered for Strength, Compliance & Specific Applications
Our barrier foil laminates combine aluminium and high-performance polymers to deliver tailored strength, sealability, and protective properties. Options include:
- QPD-listed barrier materials compliant with MIL-PRF-131L Class 1, and MIL-PRF-81705F
- Certified to DEF STAN 81-147, NFH 00310 Class 1 & 4, DIN 55 531-1
- NATO Green print
- FDA approved
- Static Dissipative Grades
- Retortable & Hot-fill Compatible
Barrier Foil Benefits
Uncompromising Protection. Measurable Impact
Our packaging solutions help businesses across sectors protect product value, reduce waste, and lower logistics costs through:
- Extended Shelf Life
- Preservation of Original Product Properties – Colour, taste, odour & texture retained
- Stable Internal Packaging Conditions – Moisture and oxygen control
- No Need for Modified Atmosphere Storage
Industries we serve
We deliver high-performance barrier foil solutions across a diverse range of industries. Our expertise ensures that sensitive products are protected against moisture, oxygen, UV light, and contamination during storage, transit, and export. Whether you’re safeguarding critical aerospace components, preserving pharmaceutical ingredients, protecting food products, or shielding industrial machinery and electronics, our custom packaging solutions maintain quality and extend product life.
We proudly serve:
ANY INDUSTRY, ANY ENVIRONMENT, ANY SCALE
Every product you protect is unique. That’s why we don’t do one-size-fits-all.
Let’s create a solution that works for you. Our team of experts is here to help you design a packaging solution that meets your precise needs—for any industry, in any environment, at any scale.
Related Information
Strengthening Sustainable Manufacturing with Onsite Voltage Optimisation
At Protective Packaging, sustainability is built into our day-to-day operations. As an ISO 14001 accredited and carbon neutral manufacturer, we are committed to continuously improving the way we manage energy, reduce emissions and
How Solar Energy Supported Our Operations in 2025
Solar energy is playing an increasingly important role in how businesses reduce their environmental impact. For us, 2025 marked a major milestone, it was the first full year of operating on-site solar panels
Achieving ISO 14001 Certification for the Third Consecutive Year
At Protective Packaging Ltd, sustainability is not a one-time achievement, it’s an ongoing commitment. We are proud to announce that we have successfully achieved ISO 14001 certification for the third consecutive year, reinforcing
Introducing 3D3000ESD, our
QPD-Listed MIL-PRF-81705
Anti-Static Material
Certified Military Compliance. Proven Global Reliability. We are proud to unveil 3D3000ESD, our new QPD-listed MIL-PRF-81705 anti-static material and the latest addition to our portfolio of U.S. Department of Defense–approved barrier foil laminates.
Driving Sustainable Progress: Our New Recycling Partnership With Preston Plastics
We’re committed to operating as a sustainable business and continually reducing the environmental impact of our operations. As part of this ongoing green initiative, we have partnered with Preston Plastics, a leading UK
Case Study: Protecting EV Batteries from ESD and EMI with MIL-PRF-81705F Barrier Foil
In high-stakes industries, packaging materials directly influence system reliability In collaboration with our U.S. sister company, 3D Barrier Bags, Inc., Protective Packaging Ltd has worked closely with the U.S. Department of Defense to