Rolls, Tubing & Sheets
Aluminium Barrier Foil Rolls, Tubing & Sheets
24 HR TURNAROUND
NO MINIMUM ORDER
OUTSTANDING QUALITY
BESPOKE SOLUTIONS
Off the shelf packaging solutions often fall short when it comes to protecting moisture and atmosphere sensitive products, especially in industries requiring bespoke formats or high-speed production. Without the adequate barrier, products are vulnerable to degradation, contamination, and reduced shelf life.
Our Aluminium Barrier Foil Rolls, Tubing, and Sheets provide flexible, high-barrier protection tailored to your specific needs. Ideal for custom packaging applications, including no standard flat sheets, single wound sheeting, wide format sheeting, continuous tubing and custom roll widths for form-fill-seal (FFS) systems. These materials ensure product integrity, optimise packaging efficiency and help reduce waste across a broad range of industries.
Why Choose Our Rolls, Tubing & Sheets?

Unrivalled Barrier Protection
Our aluminium barrier foil shields against moisture vapour and oxygen ingress, ensuring maximum product preservation.
Eliminates Risk
Lowest known Vapour Transmission Rate (MVTR) of any flexible material, maintaining your products in their original condition.
Bespoke format, size or shape
We make to your requirements or help define your custom solution.
Maximum Durability
Engineered to provide high tensile strength, tear, and puncture resistance to withstand the rigors of handling, storage, and transport.
Versatile & Customisable Packaging
Cut exactly what you need, when you need it. Our rolls and tubing can be trimmed to your exact size, giving you the ability to create custom bags, pouches, or wraps on demand with minimal waste.
Form, Fill, Seal (FFS) Compatible
All formats are compatible with vertical and horizontal FFS machines, making them a perfect solution for high-speed packing operations in the agriculture, food, and chemical sectors.
Flexible Formats for Multiple Applications
Whether you need single-wound rolls, flat or gusseted tubing, or cut sheets—we have a format to fit your process and product. Available in standard widths and fully customisable sizes.
Quality and Certification
Available with static-dissipative properties, food-contact approvals, and military-specification laminates.
From R&D to Commercialisation
Our technical team will provide expert R&D process, trial pouch production, and approval sampling. Maintaining consistency across your commercialisation process with the same validated aluminium barrier foil.
NO LIMITATIONS ON SIZE, SHAPE OR QUANTITY
Protect Your Products with the Industry’s Most Trusted Barrier Packaging Solution
Contact our expert team today for a customised solution tailored to your specific packaging, storage, and transportation needs
RELATED PRODUCTS
From R&D to Commercialisation
Expert R&D process, trial pouch production, and approval sampling.
From concept to a fully automated, in-house packaging solution, our technical team works closely with you to create and refine packaging solutions tailored to your specific product and performance requirements. We provide prototype samples for functional testing, compatibility checks, and customer validation, streamlining decision making and reducing your time to market. Maintaining consistency throughout with the same validated Aluminium Barrier Foil.
Barrier Foil Tubing
Our one-seal and two-seal lay-flat tubing are ideal for packaging flat, non-bulky items, while gusseted tubing, with expandable side pleats, is designed to accommodate bulky or irregularly shaped products. Both options can be cut to any length, allowing you to create custom 2D bags or 3D sacks from the same roll of material, offering maximum flexibility and efficiency in your packaging process.
Barrier Foil Sheets
We also offer bespoke flat sheets with no size limitations. These are perfect for individual wrapping, box lining, or layering between products, providing an extra layer of high-performance protection.
Quality and Certification – Exceeding Industry Standards
Our commitment to quality means you receive industry-leading protection and peace of mind every time. With ISO 9001 and ISO 14001 certification, we ensure exceptional quality, reliability, and environmental responsibility.
Our range of aluminium barrier foils are engineered to meet:
- MIL-PRF-131L Class 1
- DEF STAN 81-147 Type 1
- NFH 00310 Class 4
- DIN 55531
- MIL-PRF-81705
- FDA Food Contact
All Our Bags Are Made From Our Range Of
High Performance Aluminium Barrier Foil
Providing Reliable Protection With Maximum Durability to Eliminate Your Risk
MOISTURE RESISTANCE
OXYGEN RESISTANCE
UV LIGHT RESISTANCE
ODOUR & FLAVOUR PROTECTION
PUNCTURE & TEAR RESISTANCE
STATIC DISSIPATION
Why Buy From Us

Rapid 24-Hour Turnaround
Order today - delivered tomorrow.
Industry leading reliability and on-time delivery, without compromising on quality. When you need your products, we’ll make sure they arrive as promised.

No Minimum Order Quantity
We’re here to support your needs.
Order what you want, when you need it.

Dedicated Customer Support
Our expert consultants will find you the right solution, and our dedicated customer support team is here to guide you every step of the way.
looking for bespoke solutions?
TAILORED SOLUTIONS FOR YOUR INDUSTRY
ENVIRONMENTAL RESPONSIBILITIES
OUR ONGOING COMMITMENT TO SUSTAINABILITY
Our mission is to make a positive contribution to the world around us by ensuring environmental protection is firmly embedded into our organisational and employee culture.
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